Take These Steps for Faster, Smarter Factories

What is smart manufacturing? It's a broad term used to describe how many U.S. manufacturers can maximize production through the implementation of digital systems, automated processes and new protocols. At the core of the smart manufacturing concept is bringing manufacturing plants online. Companies can begin this process by paying attention to the following factors.

Smart Sensors

Intelligent sensors that can record and transmit data in real time are valuable in the setup of smart manufacturing processes. In established factories, these sensors can be retrofitted on existing equipment to increase productivity, perform routine inspections and troubleshoot mechanical problems without affecting production.

New Protocols

The addition of smart sensors and other digitally advanced equipment requires a revamp of manufacturing protocols. Workers must be brought up to speed on current and new standards and processes in order for the new equipment to become weaved into the manufacturer's production schedule. How well workers are trained on new protocols and processes determines how quick and efficient the new smart manufacturing system becomes.

Optimized Plant Design

Smart manufacturing processes cannot be implemented without a redesign of the physical plant. Current technologies make it possible to create a virtual plant design that can be tested and put through simulations before physical construction occurs. Optimized plants help reduce building and maintenance costs, maximize production, improve safety and create less pollution than traditional plants.

Security Standards

With smart manufacturing comes the need for data security protocols. Traditional factory setups only had to contend with physical security threats, such as theft or information leaks. But with more factories plugging into the internet of things, cyber attacks pose a very real threat. Any factory with internet-connected devices, robots or other equipment must implement a higher security standard to protect sensitive information from hackers.

Smart Collaborations

With the implementation of smart manufacturing protocols and designs comes the need for smart collaborations with factory leaders, CEOs, human resource managers and floor supervisors. Inside the factory, floor workers need to be shown how to use the new processes to work smarter and more efficiently. Beyond the factory doors, manufacturers need to work with like-minded vendors, firms and other partners to make the new system work to benefit all parties. Once everyone in the supply chain is on the same page, the return on investment becomes more apparent, with reduced costs, greater productivity and fewer manufacturing hiccups.

Technology and innovation are what drives production forward for U.S. manufacturers. As companies use smart manufacturing concepts to find better ways to work faster and more efficiently, costs are driven down and products can reach the end user more quickly and easily. Smart manufacturing means a better workflow, more jobs and a more stable economy for many Americans.

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